Design.
Engineer.
Prototype.
Manufacture.
Deliver.
Our comprehensive engineering and design team will create a tailored product solution to fulfill your requirements, providing a prototype in a matter of hours. We offer diverse manufacturing capabilities with multiple finishing options and a wide range of support services, including accredited laboratory facilities that surpass industry standards.
To ensure the highest quality product, Alpha’s quality lab is ISO 17025 registered and A2LA Accredited.
- Glow Discharge Spectrometer for product chemistry and raw material integrity
- Design validation of fabricated products
- Compression load testing
- Torque testing, twist-out and rundown
- Push-out, tensile and installation force
- CMMs for product layout and approval
- Optical product validation
- Hardness testing
Creating groundbreaking products demands a combination of advanced technology and manufacturing expertise. Alpha possesses the essential capabilities to transform metals into your desired products. Here's what sets us apart:
- Advanced progressive-die operation
- Proficient compound-die capability
- Efficient moderate to high-speed forming operations with high multiple outputs per hit
- In-die component installation expertise
- Utilization of forming presses with capacities of up to 600 tons
- Cutting-edge servo-driven slide forming technology
- Expertise in radial parts forming
- Fully staffed and extensively trained toolroom operation
At Alpha, we thrive on tackling engineering challenges. Our clients rely on our expertise in engineering and design to uncover solutions. Whether it's inventing new parts or streamlining production for cost-effectiveness, we utilize a range of software platforms including NX, AutoCAD Inventor 3D, and VISI. What you can anticipate from us are:
- Durable design
- Weight optimization
- Enhanced durability
- Simplified assembly
- Decreased complexity
- Over 28 U.S. Patents secured or pending
We ensure that our products are delivered fully finished, with precise hardness and the desired surface treatment. Our product finishing services encompass:
- Heat treatment processes
- Customized finishes according to customer specifications
- Application of thermal barrier films
- Overmolding techniques
Alpha employs cutting-edge equipment to verify dimensional capabilities.
- Optical vision systems
- Optical comparators
- Optical scanning
- Automated mechanical certification
Alpha rapidly produces prototypes within hours to validate both fit and functionality.
- Rapid prototyping using 3D printing
- Rapid prototyping using DMLS
- Production intent metal fabrication for design validation
Alpha stands out with its proficiency in value-added assemblies. We provide an array of assembly services, including:
- Integration of components during die operations
- Robotic Gas Metal Arc Welding (GMAW)
- Resistance welding capabilities
- Manual assembly operations